Modelling and simulation of process

machine interaction in grinding

authored by: J. C. Aurich, D. Biermann, Herbert Blum, C. Brecher, C. Carstensen, B. Denkena, F. Klocke, M. Kröger, P. Steinmann, K. Weinert
Abstract: This article presents an overview of current simulation methods describing the interaction of grinding process and grinding machine structure, e.g., vibrations, deflections, or thermal deformations. Innovative process models which describe the effects of the grinding wheel-workpiece interaction inside the contact zone are shown in detail. Furthermore, simulation models representing the static and dynamic behaviour of a grinding machine and its components are discussed. Machine tool components with a high influence on the process results are modelled more detailed than those with low influence. The key issue of the paper is the coupling of process and machine tool models for predicting the interactions of process and machine. Several coupling methods are introduced and the improvements of the simulation results are documented. On the basis of the presented simulation approaches, grinding processes and machines can be designed more effectively resulting in higher workpiece quality and process stability.
Organisation(s): Institute of Production Engineering and Machine Tools
External Organisation(s): University of Kaiserslautern
TU Dortmund University
RWTH Aachen University
Humboldt-Universität zu Berlin (HU Berlin)
TU Bergakademie Freiberg - University of Resources
Friedrich-Alexander-Universität Erlangen-Nürnberg (FAU Erlangen-Nürnberg)
Type: Article
Journal: Production Engineering
Volume: 3
Pages: 111-120
No. of pages: 10
ISSN: 0944-6524
Publication date: 03.2009
Publication status: Published
Peer reviewed: Yes
ASJC Scopus subject areas: Mechanical Engineering, Industrial and Manufacturing Engineering
Electronic version(s): https://doi.org/10.1007/s11740-008-0137-x (Access: Closed)

BibTeX

@article{06bd6dbebf3d47eaa549cc66db098caf,
title = "Modelling and simulation of process: machine interaction in grinding",
abstract = "This article presents an overview of current simulation methods describing the interaction of grinding process and grinding machine structure, e.g., vibrations, deflections, or thermal deformations. Innovative process models which describe the effects of the grinding wheel-workpiece interaction inside the contact zone are shown in detail. Furthermore, simulation models representing the static and dynamic behaviour of a grinding machine and its components are discussed. Machine tool components with a high influence on the process results are modelled more detailed than those with low influence. The key issue of the paper is the coupling of process and machine tool models for predicting the interactions of process and machine. Several coupling methods are introduced and the improvements of the simulation results are documented. On the basis of the presented simulation approaches, grinding processes and machines can be designed more effectively resulting in higher workpiece quality and process stability.",
keywords = "Grinding, Modelling, Process machine interaction, Simulation",
author = "Aurich, {J. C.} and D. Biermann and Herbert Blum and C. Brecher and C. Carstensen and B. Denkena and F. Klocke and M. Kr{\"o}ger and P. Steinmann and K. Weinert",
note = "Funding Information: Acknowledgments This research work was supported by the German Research Foundation (Deutsche Forschungsgemeinschaft, DFG) within the Priority Program 1180 {\textquoteleft}{\textquoteleft}Prediction and Manipulation of Interaction between Structure and Process{\textquoteright}{\textquoteright}. The authors wish to express their sincere thanks to further co-workers for their effort in helping to write this paper, namely A. Bouabid, M. Deichm{\"u}ller, M. Duscha, P. Herzenstiel, F. Hoffmann, K. M. Popp, A. Rademacher, A. V. Scheidler, M. Weiss, and S. Wiedemann.",
year = "2009",
month = mar,
doi = "10.1007/s11740-008-0137-x",
language = "English",
volume = "3",
pages = "111--120",
journal = "Production Engineering",
issn = "0944-6524",
publisher = "Springer Verlag",
number = "1",
}