Fundamental characterization of lubrication effects through various cooling lubricants in the chip formation zone

verfasst von: D. Biermann, J. Saelzer, B. Bergmann, J. Schenzel, C. J. Menze, J. F. Gerken, T. Wolf, B. Denkena, H. C. Möhring, A. Zabel
Abstract: Using cooling lubricants in metalworking requires a high consumption of energy and resources. However, cooling lubricants serve to increase the productivity and quality of these processes. Accordingly, it is necessary to expand the efficiency of their application. This requires fundamental understanding of the working mechanisms. Driven by this motivation, this publication compares six cooling lubricants regarding their lubrication effect in orthogonal cutting. Three types of fluid supply, each conducted on a specific special machine tool for chip formation analysis, and two cutting speeds have been used in the tests. In order to analyze the lubricating effect of these different scenarios, force measurements were carried out and the chip formation was recorded with high-speed recordings. It was found that the process improvements due to lubrication is determined by the interaction of fluid properties, supply strategy and cutting speed. Moreover, clear limitations of water-based cooling lubricants (especially oil-water-emulsions) in the ability to lubricate the chip formation zone have been determined and quantified.
Organisationseinheit(en): Institut für Fertigungstechnik und Werkzeugmaschinen
Externe Organisation(en): Technische Universität Dortmund
Universität Stuttgart
Typ: Artikel
Journal: Production Engineering
Band: 19
Seiten: 173–185
Anzahl der Seiten: 13
ISSN: 0944-6524
Publikationsdatum: 02.2025
Publikationsstatus: Veröffentlicht
Peer-reviewed: Ja
ASJC Scopus Sachgebiete: Maschinenbau, Wirtschaftsingenieurwesen und Fertigungstechnik
Elektronische Version(en): https://doi.org/10.1007/s11740-024-01303-0 (Zugang: Offen)

BibTeX

@article{a62ccc9600ab4aa6acf50dee6fcc10b6,
title = "Fundamental characterization of lubrication effects through various cooling lubricants in the chip formation zone",
abstract = "Using cooling lubricants in metalworking requires a high consumption of energy and resources. However, cooling lubricants serve to increase the productivity and quality of these processes. Accordingly, it is necessary to expand the efficiency of their application. This requires fundamental understanding of the working mechanisms. Driven by this motivation, this publication compares six cooling lubricants regarding their lubrication effect in orthogonal cutting. Three types of fluid supply, each conducted on a specific special machine tool for chip formation analysis, and two cutting speeds have been used in the tests. In order to analyze the lubricating effect of these different scenarios, force measurements were carried out and the chip formation was recorded with high-speed recordings. It was found that the process improvements due to lubrication is determined by the interaction of fluid properties, supply strategy and cutting speed. Moreover, clear limitations of water-based cooling lubricants (especially oil-water-emulsions) in the ability to lubricate the chip formation zone have been determined and quantified.",
keywords = "Chip formation, Cutting, Friction, Lubrication, Tribology",
author = "D. Biermann and J. Saelzer and B. Bergmann and J. Schenzel and Menze, {C. J.} and Gerken, {J. F.} and T. Wolf and B. Denkena and M{\"o}hring, {H. C.} and A. Zabel",
note = "Publisher Copyright: {\textcopyright} The Author(s) 2024.",
year = "2025",
month = feb,
doi = "10.1007/s11740-024-01303-0",
language = "English",
volume = "19",
pages = "173–185",
journal = "Production Engineering",
issn = "0944-6524",
publisher = "Springer Verlag",
}